Rubber product manufacturers rely on specialized fixtures for precise adhesive application. However, these fixtures face a common problem: adhesive buildup. Over time, this contamination can cause deformation, forcing manufacturers to halt production for cleaning.
Solution 1: PTFE Coating
Spraying a non-stick PTFE coating minimizes residue, but the process is complex, requires high-temperature curing, and is costly.
Solution 2: Post-Use Cleaning
· Manual Cleaning: Time-consuming, labor-intensive, and costs are rising. Aggressive cleaning may also shorten fixture life.
· Mechanical Cleaning: Effective but requires upfront investment in equipment.
To address this key challenge for our customers, LuReGo, a specialist in release agents, developed an innovative solution for fixture anti-adhesion based on our release technology: ThinkBond 2000 Fixture Anti-Stick Coating.
After nearly five years of application in the field, this solution has delivered significant cost reduction and efficiency improvements for numerous customers. The key benefits are as follows:
| Fixture Material | Cleaning Time Reduction (with TB2000 vs. untreated) | Cleaning Cost Reduction (TB2000 vs. PTFE Coating) |
| Rubber | 40% | 43% |
| Metal (Special Shaped) | 50% | 42% |
| Metal (Standard Sleeve) | 20% | 18% |
| Metal (Fork Rod) | 50% | 42% |
| Wood | Not Applicable | Not Applicable |
As the data shows, TB2000 is suitable for a wide range of fixture materials—including rubber, plastic, and metal—with the exception of wood, on which it cannot form a uniform film. The more complex the fixture, the greater the cost and efficiency benefits TB2000 delivers. Overall, it improves cleaning efficiency by 20–50% compared to untreated surfaces, and reduces cost by 18–43% compared to PTFE coating.
Application Process of ThinkBond 2000
ThinkBond 2000 does not require specialized operators, and its application is simple:
1. Clean the fixture surface thoroughly.
2. Apply TB2000 evenly by spraying, brushing, or dipping (for optimal performance, two coats are recommended to ensure adequate film thickness).
3. Allow it to air dry or cure at 100–110°C for approximately 5 minutes.
4. The fixture is then ready for normal use.
When the fixture becomes heavily contaminated and requires cleaning, the cleaning process—whether manual or mechanical—is significantly faster, greatly reducing cleaning time.
Process Flow - Diagram 1
Spray Application of TB2000 on Fork-Rod Metal Fixtures
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Process Flow - Diagram 2
Spray Application of TB2000 on Rubber Sleeve Fixtures
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Process Flow - Diagram 3
Metal Fork Rod Fixture After TB2000 Drying
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Process Flow - Diagram 4
Rubber Sleeve Fixture After TB2000 Drying
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Process Flow - Diagram 5
Effortless Removal of Adhesive Residue from Fork Rod Fixture
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Process Flow - Diagram 6
Easy Cleaning of Adhesive from Rubber Sleeve Fixture
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For more information, please feel free to contact our sales and technical team!
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